Why FRP Grating is the Superior Material for Constructing Boardwalks in Wetlands, Trails and Coastal Areas.

Fiberglass Gratings

For decades, wood has been the default choice for boardwalk construction, and as such, specifiers and designers thus tend to turn to it automatically. But with modern materials able to offer outstanding performance and safety in demanding outdoor environments, it’s worth questioning whether wood is still the best deck material to use.

And the material that stands apart from all others is Fiberglass Reinforced Plastic (FRP), a composite made from layered glass fibers and reinforced plastic. FRP is as lightweight as aluminum, weighs only about 40% as much as steel and just 20% as much as concrete. It delivers excellent impact resistance, a high strength-to-weight ratio, impressive resilience, outstanding durability and the ability to flex without cracking or breaking.

In this blog, let’s initially compare wood to four leading alternative boardwalk deck materials—FRP grating, steel grating, composite wood, and precast concrete—across the factors that matter most in boardwalk decking: strength, durability, safety, longevity, maintenance requirements, and overall life-cycle cost. Then we’ll take a more detailed look at the characteristics of FRP to see why it ranks as the superior material to use.

FIBERGLASS (FRP) GRATING

AdvantagesDisadvantages
Exceptionally slip resistant in wet, dry or icy conditionsMay be more expensive than wood
Open mesh allows sunlight and water to reach vegetation belowMore ‘natural’ look of wood may be preferred
Fiberglass decking is excellent in marine environments – unaffected by salt sprayNon-biodegradable
Lighter than steel or concrete – relatively easy to carry onto siteUnfamiliarity with specifiers and contractors
Large fiberglass grate panels can speed installation
Can be cut to size on site
Rated Class A for fire resistance
Can be supplied in colors to match surrounding environment
Can construct inclined access ramps with no slip danger
Excellent for steps and stairs.

 

PRESSURE TREATED SOFTWOOD

AdvantagesDisadvantages
Most familiar material with contractorsProne to decay and/or insect attack
Typically readily available near to job sitesCan crack, warp and twist
Can be easily cut to precise size on siteSlippery when wet
Easy to carry on site without heavy equipmentHigher ongoing maintenance costs
Relatively low costAlgae and moss growth increase slippage
‘Natural’ appearanceConcerns about leaching of preservative chemicals
Readily recyclableLow fire resistance
Moderate lifetime only – 10-15 years

 

COMPOSITE WOOD

AdvantagesDisadvantages
Can be carried on site without heavy equipmentLow structural strength – requires additional joists to support
Typically readily available near to job sitesSlippery in cool, wet climates
Can be easily cut to precise size on siteCan be extremely flammable
Available in a range of colorsRelatively soft – susceptible to scratches
Generally non-renewable and non-biodegradableSusceptible to mold, moss & mildew
Historical issues with fading & warping

 

STEEL GRATING

AdvantagesDisadvantages
Grid allows sunlight to reach vegetation belowSubject to corrosion and degeneration over time, especially in marine environments
Galvanized steel has a design life expectancy of 50+ years in non-marine environments. 20-25 years in coastal environmentsTypically requires heavy equipment for installation
Non-combustibleCan’t be cut to size on site- pre-fab needed
Very good slip resistanceRelatively expensive
High impact strength
Construct inclined access ramps with no slip danger
Excellent for steps & stairs

 

PRECAST CONCRETE

AdvantagesDisadvantages
High slip resistanceCannot be hand carried on site
Very good durability – 50+ yearsRequires pre-defined boardwalk alignment
Non-combustibleMore expensive than most alternatives
High impact strengthMore difficult to transport

 

All things considered, it’s hard to deny the significant benefits of FRP grating for constructing boardwalks or surfaces for small bridges on bike tracks and trails, wetland walks and suchlike, especially its exceptional slip resistance, the broad, level surface of the panels, its fire resistance and its durability. And it’s not just in coastal environments or wet and humid wetlands that the benefits of fiberglass decking shines through. Even in desert regions or remote areas where access for major maintenance due to deterioration or decay of conventional wood boardwalks may be challenging, FRP grating panels show clear advantages, with little in the way of disadvantages.

So let’s just summarize the advantages of FRP grating for boardwalk decking in more detail.

Highly Durable in all Conditions

FRP grating panels hold up exceptionally well against extreme climatic conditions, surviving the most harsh, inhospitable environments and thus especially useful in wet environments such as docks, jetties and marinas. Fiberglass decking is completely immune to corrosion, unlike metal decking. It doesn’t warp or crack like wood decking and mold, mildew, and moss doesn’t grow as readily and can be more easily removed. It doesn’t suffer attacked by termites or marine borers. Typically, a lifetime of 20-50 years can be expected for fiberglass decking, depending on site conditions.

Exceptionally Slip Resistant

The large, flat panels of fiberglass grating remain extremely stable, resisting twisting or warping, in all climatic conditions, reducing the risk of pedestrians tripping or losing their footing. For exterior applications, FRP grating is typically supplied with a bonded grit surface that delivers exceptional slip resistance—significantly better than wood, steel, and even concrete. This non-slip characteristic is a key reason why fiberglass grating is ideal not just for boardwalk decking, but also for bridge decks and other environments where water is present. It is especially well-suited to oceanside boardwalks exposed to constant salt spray and to wetland settings where damp, humid conditions often compromise other decking materials.

Class A Fire Resistant

FRP decking for exterior applications includes compounds to resist both fire and UV degradation. FRP with such specifications can achieve NFPA Class A rating under ASTM E84, a flame spread index of 8 (Class A rating requires

Friendly to Wetlands and Sensitive Locations

Fiberglass boardwalk decking doesn’t require sealing or staining nor is there any danger of preservative chemicals leaching out into waterways or the environment.
The open spaces in fiberglass grating panels allow light and moisture to pass through to the vegetation underneath, enabling plants to grow and ecosystems to flourish.
Also, construction of fiberglass grid boardwalks does not need heavy equipment which could damage sensitive environments – FRP grating panels can be carried on site by hand if necessary.

Blends into the Environment

While some people may not immediately take to the perhaps more industrial look of fiberglass panels, there is the offsetting advantage that fiberglass grating panels can be supplied in colors that will blend in extremely well with the surrounding environment, reducing the impact of raised boardwalks. And yes, it does mean that the boardwalk structure would need to be constructed of two materials, typically a steel sub-structure and posts and railings where required. But again, if steel is used, it can be painted in a color to match the FRP and the immediate environment.

Safer Surfaces for Steps and Stairs

FRP grating would undoubtedly be one of the best materials used for constructing steps and stairs, rivalling steel grating in this respect. It also offers the advantage that the same material can be used on any platforms or viewing platforms which are accessed by the stairs, giving a more aesthetically coordinated look. And the nosing on the stairs can be constructed with a strip of gritted fiberglass supplied in a contrasting color of material, about 2” wide offering both greater visibility and extra slip resistance, thus adding an extra level of safety for pedestrians.

For stairs or beach access ramps however, the gritted surface which normally provides such excellent slip resistance, can prove somewhat hard on the feet for beach users. In such locations there is the alternative of supplying FRP grating panels with a meniscus finish which gives good slip resistance but is not so hard on the bare feet.

Versatile

The large panels make ideal surfaces for flat, even, slip resistant viewing platforms but still allow light and water to pass through to the vegetation below.  In marshland, the constant presence of water will not rot or degrade the decking. Small bridges can often be resurfaced simply by laying panels over the existing structure. Curved pathways are no problem. Steps and stairs can be supplied to match the deck surfaces with the added safety of extra grit on leading edges of the steps. Panels can be supplied in custom colors to match thesurrounding environment.

Easier to Install

Fiberglass decking is normally supplied as large panels, typically 8” x 4’ rather than single deck boards which need to be fixed individually to bearers.

To install fiberglass grating panels, you just need to lay the panels over the support bearers, making sure that the support structure is level with no high points that could prevent the FRP panels from lying flat.

To attach the panels to the bearers, either clips or screws can be used, depending on the nature of the support structure. Clips will normally be used if installing over steel ‘H’ beams for example, whereas screws may be used if installing over wood bearers, countersunk into the grating surface. To connect the panels together securely, ‘C’ clips are normally used, typically needing to be spaced only at 4’ intervals.

If any grating panels need to be cut, you can use either a power saws or an angle grinder.  Proper protection precautions should always be taken when cutting or trimming FRP panels, such as wearing protective gloves, masks and eyewear.

Summary

Compared to other materials, and especially wood decking, fiberglass boardwalk decking has very little need for maintenance. There’s no need for sealing, preservation chemicals or replacement of cracked or damaged boards from time to time.  It won’t weather and expose dangerous splinters or twist and create a tripping hazard. It won’t build up moss or algae which can create a slippery surface. And of course, FRP grating does not rust like steel. Although wood has served for an exceptionally long time as the default material for boardwalks, it’s surely time to look at other materials, and in this respect, FRP grating panels present an impressive array of advantages that clearly put then head and shoulders above competitive materials for boardwalk decking.

Meet Our Sales Team

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Jim Robbins

Western U.S. Sales Manager, CEO
 

Jim Robbins

Western U.S. Sales Manager, CEO

Jim might be one of the first people you talk to when you call Archatrak. He brings hands-on experience in construction, having built homes start to finish designed for harsh winter climates. Jim also has 17 years of experience running his own successful business and enjoys applying his strong customer service values when people call in need of deck and paver system solutions.

With his three kids now out of high school, Jim is enjoying even more time for his recreational hobbies, including floating on the many local rivers, mountain biking, and searching for powder to ski in the beautiful mountains and wilderness areas of southwest Montana.

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Alex Maier

Great Lakes and Northeast U.S. Sales Manager, COO
 

Alex Maier

Great Lakes and Northeast U.S. Sales Manager, COO

Alex is an Air Force veteran, Cincinnati Bengals fan, and Ohio University alumnus with an extensive background in account management and marketing. After working in Chicago for eight years, he successfully ran his own business for several years before settling in the Big Sky State.

Beyond hardscape products and paver support systems, Alex has a wide range of interests. Skiing, hiking, and hunting make him a natural fit for the Montana lifestyle, but when you’re on the phone with him, you might just find yourself chatting about the latest vintage motorcycle he’s building.

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Jonathan Daniels

Southeast U.S. Sales Manager, CFO
 

Jonathan Daniels

Southeast U.S. Sales Manager, CFO

Jonathan has had the joy of assisting clients and managing businesses across the globe throughout a career spanning multiple sectors, including nonprofit, international sales, import/export, the travel industry, concierge services, and cost-reduction consulting.

After living five years in Southern Asia and eleven years in Paris, France, Jonathan moved to Bozeman, Montana where he enjoys taking advantage of the great outdoors through snowboarding, cross-country skiing, hiking, and camping. He and his wife continue to scour the earth for a copy of the rare manuscript, How To Raise Teenagers.

Tyson Thibeault

Rocky Mountain, Great Plains U.S and Canada. Sales Manager

Tyson Thibeault

Rocky Mountain, Great Plains U.S and Canada. Sales Manager

Tyson is an Air Force veteran and a graduate of the College of Southern Idaho and the University of Phoenix. For the past 20 years, he has worked in all aspects of wholesale electrical distribution, from counter sales to branch management and everything in between. Through that experience, he developed strong customer service skills and a solution-driven attitude.

When he isn’t helping customers find deck and paver system solutions, Tyson enjoys live music, hiking, fishing, traveling, and getting behind the handlebars of a dirt bike. Everything he loves to do is even better when he gets to share it with his wife, children, and granddaughter.

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